Acculon Energy

Ready, Set, Sodium!

At Acculon, we are excited about the role of Sodium-ion batteries in powering the future of electrification. Why is sodium-ion such an important player in the battery industry? Read on to find out!

Contact: Betsy Barry
Communication Manager
706.206.7271
betsy.barry@acculonenergy.com

At Acculon, we talk (preach?) regularly about sodium-ion batteries and how this next-gen chemistry is significant to the industry and the global electrification movement. This new advanced energy storage solution is making waves and we are excited about the role of sodium batteries in powering the future of electrification.

Acculon has been at the forefront of testing commercially available cells and creating a module and pack architecture that supports the chemistry, and we have developed some data-driven opinions on what commercial and industrial applications are the best fit for sodium-ion in the process. What, you may ask, are the reasons that we feel sodium-ion is such an important player in the battery industry? Read on to find out!

Addressing the Growing Demand for Energy Storage

The energy transition necessitates a massive deployment of batteries for electric vehicles (EVs), stationary energy storage systems (ESS), and other applications ranging from construction equipment to drones. The need for energy storage is outpacing forecasts, with a demand for 4.7 TWh of energy storage now forecasted by 2030. If the industry is going to meet this demand, it has to rapidly scale up battery production, improve supply chain resilience, and invest in next-generation technologies that enhance energy density, safety, and sustainability. This requires securing critical raw materials, optimizing manufacturing processes, and developing efficient recycling methods to minimize environmental impact.

Additionally, advancements in alternative battery chemistries, such as sodium-ion batteries, will be crucial in diversifying supply and reducing dependence on scarce resources. Collaboration between governments, industry leaders, and researchers will be essential to overcoming these challenges and ensuring a stable, cost-effective energy storage infrastructure for the future. Domestically, the sodium race is on, and while the US can’t catch up to China with respect to lithium batteries, sodium-ion batteries offer a competitive path forward for domestic production.

Mitigating Lithium-ion Supply Chain Concerns

Lithium-ion batteries have dominated the energy storage market. However, the rapid growth in their demand has placed a substantial burden on the minerals supply chain, including lithium, nickel, graphite, and cobalt, leading to price volatility. Recent tit-for-tat tariffs and escalating trade wars put top-down pressure on the US to find alternative sources of critical minerals and accelerate the development of alternative battery technologies, such as sodium-ion batteries. Unlike lithium-ion batteries, sodium-ion batteries rely on abundant and widely available materials like sodium, eliminating dependence on scarce and geopolitically sensitive resources like lithium, cobalt, and nickel. With advancements in energy density and cycle life, sodium-ion technology is emerging as a promising solution for stationary energy storage and cost-sensitive applications. Scaling up domestic production, investing in research and development, and building a resilient supply chain for sodium-ion batteries will be critical for the U.S. to reduce reliance on volatile global markets and enhance energy security. Thus, an overdependence on lithium-ion technology and the risks of production bottlenecks, supply chain shocks, and geopolitical constraints point to sodium-ion batteries as a potentially viable near-term chemistry to compete with lithium-ion batteries. 


Potential for Lower Costs

A key motivation for exploring sodium-ion technology is its potential as a lower-cost alternative to lithium-ion batteries. The abundance of sodium suggests inherently lower materials costs. While achieving price competitiveness with low-cost lithium-ion variants in the near term is challenging, several sodium-ion research and development projects are continuing to advance, and there are select applications where sodium-ion is already more cost-effective than lithium iron phosphate (LFP). These include advancements in cathode materials, such as layered oxides with minimized nickel and improved polyanions, coupled with the development of high-performance anode materials like enhanced hard carbons, alloying anodes, and potentially anode-free designs.

Crucially, cell design and engineering improvements that focus on increasing energy densities through higher electrode loadings, specific capacities, operating voltages, and thicker electrodes are also vital for achieving price parity and advantage. In fact, ongoing research and development indicate that a sodium-ion battery solution could be 20% cheaper in purchase price compared to an LFP battery in a behind-the-meter (BTM) distribution center, for example. However, it is important to compare system-level pricing with cell pricing, as system requirements can help sodium-ion ESS applications achieve cost parity with LFP.

Sodium-ion battery tech offers a pathway to diversify the energy storage landscape, potentially mitigates supply chain risks associated with critical lithium-ion battery materials, & is poised to provide lower-cost energy storage solutions for various commercial & industrial applications, particularly ESS applications.

Compatibility with Existing Manufacturing Infrastructure

Sodium-ion batteries offer the advantage of drop-in compatibility with much of the existing lithium-ion manufacturing infrastructure, which suggests the potential for rapid scaling of production timelines. This accelerates their deployment and market adoption, allowing for faster and less capital-intensive scaling of production. Thus, this “drop-in compatibility” can lead to lower financial barriers, quicker deployment of manufacturing capacity, and a smoother production ramp-up due to leveraging existing expertise. This advantage can also lower investment risks and enable a more rapid response to increasing energy storage demands, creating a viable on-ramp to mitigate rising energy storage demand over the next decade.

Performance Characteristics for Specific Applications

Economics aside, sodium-ion batteries offer attractive alternatives for stationary energy storage (ESS): in particular, the chemistry is suitable for long-duration energy storage (4-10 hours), operation in harsh temperatures, and deployment in service locations sensitive to safety. This suggests that sodium-ion batteries may offer optimization advantages in scenarios where prolonged discharge times are needed, environmental conditions are demanding, and safety is a paramount concern. Other commercial and industrial applications include substation & switchgear uninterruptible power supply (UPS), and environments with limited physical space, requiring outdoor installation. Varying discharge durations for different sodium-ion chemistries, ranging from 30 minutes to multiple hours, offer flexibility in meeting different backup power needs. 

Evolving Market Dynamics Requires a New Set of Capabilities

A systems-level design approach is needed to maximize value capture in stationary markets in particular, driven by the three following factors:


1. Battery technologies, and in particular energy densities, have grown in leaps and bounds over the past 15 years,
2. Select markets are now requiring domestic content or at least non-Chinese software, and
3. The requirement for regulation and certification for battery modules, battery management systems, and even fully integrated systems, continues to grow and be prioritized across industries.


Much like NMC transitioned to LFP, the transition from LFP to NA+ will require US energy storage solution providers to offer a sodium-ion capable BMS, high-volume module manufacturing, and/or DC block integration. Currently, the supply in the U.S. for these list capabilities is greatly eclipsed by the potential demand. 

Driving Innovation and Competition

The development of sodium-ion batteries encourages innovation in battery technology and introduces competition into a market largely dominated by lithium chemistries. This competition can drive down prices and improve the performance of all battery technologies across the board, ultimately benefiting the energy transition as well as domestic competitiveness in supply chain robusticity and manufacturing. 

   
At Acculon, we are committed to advanced energy storage solutions, and sodium-ion battery technology is a significant aspect of our strategy to meet energy storage demands in the years to come. Sodium-ion battery tech is important because it offers a pathway to diversify the energy storage landscape, potentially mitigates supply chain risks associated with critical lithium-ion battery materials, and is poised to provide lower-cost energy storage solutions for various commercial and industrial applications, particularly ESS applications. While challenges remain in achieving widespread techno-economic competitiveness with lithium-ion in all sectors, the potential benefits make continued research, development, and commercialization of sodium-ion technology a cornerstone of innovation and advancement in energy storage solutions, both domestically and globally.