Acculon Energy

Safety: From Start to Scale – Improving Lithium-Ion Battery Safety & Overcoming Challenges

Come along with us as we embark on a multi-part series that addresses safety & lithium batteries, which we’re calling Safety: From Start to Scale. This week we’re kicking things off with key approaches to improving Li-ion battery safety & overcoming new industry challenges. 

Contact: Betsy Barry
Communication Manager

Lithium-ion batteries have become an integral part of the electrification movement, powering a wide range of applications in mobility markets and beyond. As the demand for high-performance batteries continues to grow, it is crucial to address the safety concerns associated with their use. While lithium-ion batteries offer numerous advantages such as high energy density and long cycle life, they are also prone to safety risks such as thermal runaway, which can lead to fires and explosions if not properly managed.

Consumers are eager for cutting-edge products that offer enhanced performance and longer battery life, driving companies to push the boundaries of innovation in order to deliver new and exciting electrification solutions. This push can sometimes lead to cutting corners to save time and costs.

Increasing market pressure and competition can fuel cost-cutting measures, which can come at the expense of safety. Additionally, supply shortages, coupled with increasing demands, have resulted in counterfeit cells infiltrating the supply chain, adding another layer of safety issues facing engineering firms and manufacturers of lithium-ion battery modules and packs and creating quality and reliability concerns.


Ensuring the safety of lithium-ion batteries requires a collaborative approach involving engineering firms, manufacturers, regulators, and consumers, all of whom play a critical role in designing and producing batteries that meet stringent safety standards.

Safety can sometimes be treated like an afterthought or an obstacle to overcome in the design and engineering phases, especially with respect to cost and time. However, safety must be paramount at every stage of the development process. Industry players must invest in research and development to improve battery chemistry, design, engineering, and manufacturing processes, with a primary focus on minimizing safety risks. In short, concurrent safety and design must be equally encoded into the DNA of battery systems. Rigorous testing protocols should be implemented throughout the entire battery life cycle, from initial cell selection to design, and from prototyping to production.

Regulators also play a vital role in establishing and enforcing safety regulations that govern the production, transportation, and use of lithium-ion batteries. These regulations must be dynamic and responsive to keep pace with technological advancements and emerging safety concerns. Governments and regulatory bodies should work closely with manufacturers to develop comprehensive safety standards and certification processes, ensuring that only safe and reliable cells proliferate in the supply chain, and safe modules and packs reach the market, despite pressure to reduce overall time to market and implement cost-saving measures.

Moreover, educating and raising awareness among consumers about the safe use and handling of lithium-ion batteries is crucial. Many incidents involving battery-related safety risks can be attributed to misuse or lack of understanding. Manufacturers and regulators could collaborate on public outreach campaigns to promote responsible battery usage, including proper charging techniques, storage guidelines, and recycling practices. Consumers, on their part, should stay informed about the latest safety recommendations and report any safety incidents promptly.

By prioritizing rigorous safety testing, adhering to regulations, and educating consumers, the industry can continue to drive the electrification movement forward while ensuring the safe and sustainable use of lithium-ion batteries.


Finding a balance between innovation and safety is paramount in the electrification movement. While companies strive to meet consumer demands and introduce new products quickly, they must not compromise on safety. Timely innovation can be achieved by integrating safety considerations into the product development process from the outset. By conducting thorough risk assessments, implementing robust safety features, and conducting extensive testing, manufacturers can ensure that their products are both cutting-edge and safe.

As the demand for high-performance lithium-ion batteries grows, addressing safety concerns becomes increasingly essential. Collaboration between industry stakeholders, including researchers, regulators, and consumers, is crucial for establishing comprehensive safety guidelines and regulations. By working together, we can foster an environment that encourages innovation while upholding the highest safety standards. By prioritizing rigorous safety testing, adhering to regulations, and educating consumers, the industry can continue to drive the electrification movement forward while ensuring the safe and sustainable use of lithium-ion batteries.